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Version 2.3, 9 Oct 2007 CCM-PFC ICE2PCS02 ICE2PCS02G S tandalone Po wer F ac t or Correct ion ( PF C) Co nt r olle r in Conti nuous Co n du c t ion M od e (C C M ) w it h I np u t Br o wn- O u t Protection Power Management & Supply Never stop thinking. CCM-PFC Revision History: Previous Version: Page 12 13 16 18 2007-10-09 V2.2 Datasheet Subjects(major changes since last version) Vins max value changed Specifications in Supply Section changed Gate Low Voltage changed Package outline dimension changed For questions on technology, delivery and prices please contact the Infineon Technologies Offices in Germany or the Infineon Technologies Companies and Representatives worldwide: see our webpage at http:// www.infineon.com CoolMOSTM, CoolSETTM are trademarks of Infineon Technologies AG. Edition 2007-10-09 Published by Infineon Technologies AG 81726 Munchen, Germany (c) 2007 Infineon Technologies AG All Rights Reserved. Legal Disclaimer The information given in this document shall in no event be regarded as a guarantee of conditions or characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights of any third party. Information For further information on technology, delivery terms and conditions and prices please contact your nearest Infineon Technologies Office (www.infineon.com). Warnings Due to technical requirements components may contain dangerous substances. For information on the types in question please contact your nearest Infineon Technologies Office. Infineon Technologies Components may be used in life-support devices or systems only with the express written approval of Infineon Technologies, if a failure of such components can reasonably be expected to cause the failure of that life-support device or system, or to affect the safety or effectiveness of that device or system. Life support devices or systems are intended to be implanted in the human body, or to support and/or maintain and sustain and/or protect human life. If they fail, it is reasonable to assume that the health of the user or other persons may be endangered. CCM-PFC Standalone Power Factor Correction (PFC) Controller in Continuous Conduction Mode (CCM) with Input Brown-Out Protection Product Highlights * * * * * * * * * * * * * * * * * * * * * * ICE2PCS02 ICE2PCS02G ICE2PCS02 PG-DIP-8 Leadfree DIP and DSO Package Wide Input Range Direct sensing, Input Brown-Out Detection Optimized for applications which require fast Startup Output Power Controllable by External Sense Resistor Fast Output Dynamic Response during Load Jumps Trimmed, internal fixed Switching Frequency (65kHz) * Ease of Use with Few External Components Supports Wide Input Range Average Current Control External Current and Voltage Loop Compensation for Greater User Flexibility Trimmed internal fixed Switching Frequency (65kHz+5% at 25oC) Direct sensing, Input Brown-Out Detection with Hysteresis Short Startup(SoftStart) duration Max Duty Cycle of 95% (at 25oC) Trimmed Internal Reference Voltage (3V+2% at 25oC) VCC Under-Voltage Lockout Cycle by Cycle Peak Current Limiting Output Over-Voltage Protection Open Loop Detection Soft Overcurrent Protection Enhanced Dynamic Response ICE2PCS02G test PG-DSO-8 Features Description Fulfills Class D Requirements of IEC 1000-3-2 The ICE2PCS02/G is a 8-pin wide input range controller IC for active power factor correction converters. It is designed for converters in boost topology, and requires few external components. Its power supply is recommended to be provided by an external auxiliary supply which will switch on and off the IC. The IC operates in the CCM with average current control, and in DCM only under light load condition. The switching frequency is trimmed and fixed internally at 65kHz. Both current and voltage loop compensations are done externally to allow full user control. There are various protection features incorporated to ensure safe system operation conditions. The internal reference is trimmed (3V+2%) to ensure precise protection and output control level. Typical A pplication Auxiliary Supply 85 ... 265 V AC VO UT VC C EM I-Filter C C M PFC V IN S IC E2P C S 02 /G Protection U nit Voltage Loop C om pensation V SE N S E B row n-out PW M Logic D river G A TE Fixed O scillator IC O M P R am p G enerator N onlinear G ain GND VC O M P C urrent Loop C om pensation ISE N SE Type ICE2PCS02 ICE2PCS02 Version 2.3 Package PG-DIP-8 PG-DSO-8 3 9 Oct 2007 CCM-PFC ICE2PCS02/G 1 1.1 1.2 2 3 3.1 3.2 3.3 3.4 3.4.1 3.4.2 3.4.3 3.4.4 3.4.5 3.5 3.6 3.6.1 3.6.2 3.6.3 3.6.4 3.7 3.8 3.8.1 3.8.2 3.9 4 4.1 4.2 4.3 4.3.1 4.3.2 4.3.3 4.3.4 4.3.5 4.3.6 5 Pin Configuration and Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Pin Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Pin Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Representative Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 System Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Input Brown-Out Protection (IBOP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Soft Over Current Control (SOC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Peak Current Limit (PCL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Open Loop Protection (OLP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Over-Voltage Protection (OVP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Fixed Switching Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Average Current Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Complete Current Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Current Loop Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Pulse Width Modulation (PWM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Nonlinear Gain Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 PWM Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Voltage Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Voltage Loop Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Enhanced Dynamic Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Output Gate Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Absolute Maximum Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Operating Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Supply Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 PWM Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 System Protection Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Current Loop Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Voltage Loop Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Driver Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Outline Dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Version 2.3 4 9 Oct 2007 CCM-PFC ICE2PCS02/G Pin Configuration and Functionality 1 1.1 Pin 1 2 3 4 5 6 7 8 Pin Configuration and Functionality Pin Configuration Symbol GND ICOMP ISENSE VINS VCOMP Function IC Ground Current Loop Compensation Current Sense Input Brown-out Sense Input Voltage Loop Compensation ICOMP (Current Loop Compensation) Low pass filter and compensation of the current control loop. The capacitor which is connected at this pin integrates the output current of OTA2 and averages the current sense signal. ISENSE (Current Sense Input) The ISENSE Pin senses the voltage drop at the external sense resistor (R1). This is the input signal for the average current regulation in the current loop. It is also fed to the peak current limitation block. During power up time, high inrush currents cause high negative voltage drop at R1, driving currents out of pin 3 which could be beyond the absolute maximum ratings. Therefore a series resistor (R2) of around 220 is recommended in order to limit this current into the IC. VINS (Brown-out Sense Input) This VINS pin senses a filtered input voltage divider and detects for the input voltage Brown-out condition. A Brown-out condition of VINS<0.71V, shuts down the IC. The IC turns on at VINS>1.5V. VSENSE (Voltage Sense/Feedback) The output bus voltage is sensed at this pin via a resistive divider. The reference voltage for this pin is 3V. VCOMP (Voltage Loop Compensation) This pin provides the compensation of the output voltage loop with a compensation network to ground (see Figure 2). VCC (Power Supply) The VCC pin is the positive supply of the IC and should be connected to an external auxiliary supply. The operating range is between 11V and 26V. The turn-on threshold is at 11.8V and under voltage occurs at 11V. There is no internal clamp for a limitation of the power supply. GATE The GATE pin is the output of the internal driver stage, which has a capability of 1.5A instantaneous source and 2.0A instantaneous sink current. Its gate drive voltage is internally clamped at 15.0V (typically). VSENSE VOUT Sense (Feedback) Input VCC GATE IC Supply Voltage Gate Drive Output Package PG-DIP-8 / PG-DSO-8 GND 1 8 GATE ICOMP 2 7 VCC ISENSE 3 6 VSENSE VINS 4 5 VCOMP Figure 1 Pin Configuration (top view) 1.2 Pin Functionality GND (Ground) The ground potential of the IC. Version 2.3 5 9 Oct 2007 2 Figure 2 D2 ... D5 D6 L1 R3 Vout C2 R4 R1 auxiliary supply R2 C1 R7 D1 Version 2.3 GND VCC GATE PWM Logic Gate Driver R S R S RFI Filter Vin 85 ... 265 VAC ICE2PCS02/G Fixed 65kHz Oscillator OSC CLK Toff min Representative Block diagram Protection Block Over-voltage protect C4 undervoltage lockout 3.25V 400ns Peak Current Limit Ramp Generator 300ns PWM Comparator C1 Over-current Comparator UVLO Protection Logic C3 PowerDown open-loop protect VCC VSENSE 0.6V Representative Block diagram 6 Deglitcher S R C5 1.5V C2 Current Sense Opamp -1.43x Brown-Out Detection 0.71V C6 R8 VINS 1.5V OP1 D7 ISENSE Voltage Loop 0.75 V 0 -ve C6 Fault R9 Current Loop S1 +/-30uA, 39uS Soft Over Current Control OTA1 3V Current Loop Compensation ICOMP 1.0mS +/-50uA linear range Nonlinear Gain VCOMP 2.85V +ve 0 -ve OTA2 3.18V C3 S2 4.2V R6 Window Detect CCM-PFC ICE2PCS02/G Representative Block diagram 9 Oct 2007 Fault C4 C5 CCM-PFC ICE2PCS02/G 3 3.1 Functional Description General Functional Description The ICE2PCS02/G is a 8 pin control IC for power factor correction converters. It comes in both DIP and DSO packages and is suitable for wide range line input applications from 85 to 265 VAC. The IC supports converters in boost topology and it operates in continuous conduction mode (CCM) with average current control. It is a design derivative from the ICE2PCS01/G with the differences in the supporting functions, namely the input brown-out detection and internal fixed switching frequency 65kHz. The IC operates with a cascaded control; the inner current loop and the outer voltage loop. The inner current loop of the IC controls the sinusoidal profile for the average input current. It uses the dependency of the PWM duty cycle on the line input voltage to determine the corresponding input current. This means the average input current follows the input voltage as long as the device operates in CCM. Under light load condition, depending on the choke inductance, the system may enter into discontinuous conduction mode (DCM) resulting in a higher harmonics but still meeting the Class D requirement of IEC 1000-3-2. The outer voltage loop controls the output bus voltage. Depending on the load condition, OTA1 establishes an appropriate voltage at VCOMP pin which controls the amplitude of the average input current. The IC is equipped with various protection features to ensure safe operating condition for both the system and device. If VCC drops below 11V, the IC is off. The IC will then be consuming typically 300A, whereas consuming 10mA during normal operation. The IC can be turned off and forced into standby mode by pulling down the voltage at pin 6 (VSENSE) to lower than 0.6V. In this standby mode, the current consumption is reduced to 300A. Other condition that can result in the standby mode is when a Brown-out condition occurs, ie pin 4 (VINS) <0.71V. 3.3 Start-up Figure 4 shows the operation of voltage loop's OTA1 during startup. The VCOMP pin is pull internally to ground via switch S1 during UVLO and other fault conditions (see later section on "System Protection"). During power up when VOUT is less than 83% of the rated level, OTA1 sources an output current, maximum 30A into the compensation network at pin 5 (VCOMP) causing the voltage at this pin to rise linearly. This results in a controlled linear increase of the input current from 0A thus reducing the stress on the external component. VSENSE ( R4 x VOUT ) R3 + R4 OTA1 3.2 Power Supply R6 C4 VCOMP S1 3V protect An internal under voltage lockout (UVLO) block monitors the VCC power supply. As soon as it exceeds 11.8V and both voltages at pin 6 (VSENSE) >0.6V and pin 4 (VINS) >1.5V, the IC begins operating its gate drive and performs its Startup as shown in Figure 3. . (VVSENSE > 0.6 V) (VVSENSE < 0.6 V) (VVSENSE > 0.6 V) AND (VVINS > 1.5 V) OR (VVINS < 0.8 V) AND (VVINS > 1.5 V) C5 ICE2PCS02/G Figure 4 Startup Circuit VCC 11.8 V 11.0 V As VOUT has not reached within 5% from the rated value, VCOMP voltage is level-shifted by the window detect block as shown in Figure 5, to ensure there is fast boost up output voltage. When VOUT approaches its rated value, OTA1's sourcing current drops and so does the level shift of the window detect block is removed. The normal voltage loop then takes control. t IC's Start Normal Open loop/ OFF Up Operation Standby State Normal Operation OFF Figure 3 State of Operation respect to VCC Version 2.3 7 9 Oct 2007 CCM-PFC ICE2PCS02/G Functional Description . VOUT VOUT,Rated Window Detect Max Vcomp current Normal Control VOUT =rated 108% 100% VOUT 95%rated 83%rated 20% t t av(IIN) Level-shifted VCOMP Supply related Current related Output related OLP UVLO / IBOP PCL / SOC OVP OLP VCOMP Figure 6 Protection Features t Figure 5 Startup with controlled maximum current 3.4 System Protection The IC provides several protection features in order to ensure the PFC system in safe operating range: * VCC Undervoltage Lockout (UVLO) * Input Brown-out Detection (IBOP) * Soft Over Current Control (SOC) * Peak Current Limit (PCL) * Open-Loop Detection (OLP) * Output Over-Voltage Protection (OVP) After the system is supplied with the correct level of VCC and VIN, the system will enter into its normal mode of operation. Figure 6 shows situation when these protections features are active, as a function of the output voltage VOUT. An activation of the UVLO, IBOP and OLP results in the internal fault signal going high and brings the IC into the standby mode. As the function of UVLO has already described in the earlier "Power Supply" section, the following sections continue to describe the functionality of these protection features. 3.4.1 Input Brown-Out Protection (IBOP) Brown-out occurs when the input voltage VIN falls below the minimum input voltage of the design (i.e. 85V for universal input voltage range) and the VCC has not entered into the VCCUVLO level yet. For a system without IBOP, the boost converter will increasingly draw a higher current from the mains at a given output power which may exceed the maximum design values of the input current. ICE2PCS02/G provides a new IBOP feature whereby it senses directly the input voltage for Input Brown-Out condition via an external resistor/capacitor/diode network as shown in Figure 7. This network provides a filtered value of VIN which turns the IC on when the voltage at pin 4 (VINS) is more than 1.5V. The IC enters into the standby mode when VINS goes below 0.71V. The hysteresis prevents the system to oscillate between normal and standby mode. Note also that VIN needs to at least 20% of the rated VOUT in order to overcome OLP and powerup the system. D2 ... D5 Vin 85 ... 265 VAC C1 Brown-Out Detection C4 brown-out S R 0.71V R8 VINS 1.5V 3.5V D7 C5 C6 R9 ICE2PCS02/G Figure 7 Input Brown-Out Protection (IBOP) Version 2.3 8 9 Oct 2007 CCM-PFC ICE2PCS02/G Functional Description 3.4.2 Soft Over Current Control (SOC) The IC is designed not to support any output power that corresponds to a voltage lower than -0.75V at the ISENSE pin. A further increase in the inductor current, which results in a lower ISENSE voltage, will activate the Soft Over Current Control (SOC). This is a soft control as it does not directly switch off the gate drive. It acts on the nonlinear gain block to result in a reduced PWM duty cycle. POUT(rated) POUT(max) Full-wave Rectifier Current Limit 1.5V C2 Deglitcher 300ns ISENSE R2 1.43x IINDUCTOR R1 OP1 Turn Off Driver IC's State Normal Operation ICE2PCS02/G Figure 9 SOC PCL VISENSE Peak Current Limit (PCL) 0 -0.61V -0.75V -1.04V Figure 8 SOC and PCL Protection as function of VISENSE The rated output power with a minimum VIN (VINMIN) is 0.61 P OUT ( rated ) = V INMIN x -----------------R1 2 Due to the internal parameter tolerance, the maximum power with VINMIN is 0.75 P OUT ( max ) = V INMIN x -----------------R1 2 3.4.3 Peak Current Limit (PCL) The IC provides a cycle by cycle peak current limitation (PCL). It is active when the voltage at pin 3 (ISENSE) reaches -1.04V. This voltage is amplified by OP1 by a factor of -1.43 and connected to comparator C2 with a reference voltage of 1.5V as shown in Figure 9. A deglitcher with 300ns after the comparator improves noise immunity to the activation of this protection. 3.4.4 Open Loop Protection (OLP) Whenever VSENSE voltage falls below 0.6V, or equivalently VOUT falls below 20% of its rated value, it indicates an open loop condition (i.e. VSENSE pin not connected) or an insufficient input voltage VIN for normal operation. In this case, most of the blocks within the IC will be shutdown. It is implemented using comparator C3 with a threshold of 0.6V as shown in the IC block diagram in Figure 2. 3.4.5 Over-Voltage Protection (OVP) Whenever VOUT exceeds the rated value by 5%, the over-voltage protection OVP is active as shown in Figure 6. This is implemented by sensing the voltage at pin VSENSE with respect to a reference voltage of 3.15V. A VSENSE voltage higher than 3.15V will immediately reduce the output duty cycle, bypassing the normal voltage loop control. This results in a lower input power to reduce the output voltage VOUT. A VSENSE voltage higher than 3.25V will immediately turn off the gate, thereby preventing damage to bus capacitor. 3.5 Fixed Switching Frequency ICE2PCS02/G has an internally fixed switching frequency as opposed to the ICE2PCS01/G which can be externally set. This frequency is trimmed to 65kHz with an accuracy 5% at 25oC. Version 2.3 9 9 Oct 2007 CCM-PFC ICE2PCS02/G Functional Description 3.6 Average Current Control From the above equation, DOFF is proportional to VIN. The objective of the current loop is to regulate the average inductor current such that it is proportional to the off duty cycle DOFF, and thus to the input voltage VIN. Figure 11 shows the scheme to achieve the objective. ramp profile R4 R2 R1 3.6.1 Complete Current Loop The complete system current loop is shown in Figure 10. From Full-wave Retifier L1 R7 D1 C2 R3 Vout ave(IIN) at ICOMP GATE ISENSE Current Loop voltage proportional to averaged Inductor current Gate Driver ICOMP Current Loop Compensation OTA2 1.0mS +/-50uA (linear range) S2 4.2V Fault PWM Comparator C1 RQ S GATE drive PWM Logic Nonlinear Gain Input From Voltage Loop C3 t Figure 11 Average Current Control in CCM The PWM is performed by the intersection of a ramp signal with the averaged inductor current at pin 5 (ICOMP). The PWM cycle starts with the Gate turn off for a duration of TOFFMIN (400ns typ.) and the ramp is kept discharged. The ramp is then allowed to rise after TOFFMIN expires. The off time of the boost transistor ends at the intersection of the ramp signal and the averaged current waveform. This results in the proportional relationship between the average current and the off duty cycle DOFF. Figure 12 shows the timing diagrams of TOFFMIN and the PWM waveforms. TOFFMIN 400ns PWM cycle ICE2PCS02/G Figure 10 Complete System Current Loop It consists of the current loop block which averages the voltage at pin ISENSE, resulted from the inductor current flowing across R1. The averaged waveform is compared with an internal ramp in the ramp generator and PWM block. Once the ramp crosses the average waveform, the comparator C1 turns on the driver stage through the PWM logic block. The Nonlinear Gain block defines the amplitude of the inductor current. The following sections describe the functionality of each individual blocks. 3.6.2 Current Loop Compensation The compensation of the current loop is done at the ICOMP pin. This is the OTA2 output and a capacitor C3 has to be installed at this node to ground (see Figure 10). Under normal mode of operation, this pin gives a voltage which is proportional to the averaged inductor current. This pin is internally shorted to 4.2V in the event of standby mode. 3.6.3 Pulse Width Modulation (PWM) The IC employs an average current control scheme in continuous conduction mode (CCM) to achieve the power factor correction. Assuming the voltage loop is working and output voltage is kept constant, the off duty cycle DOFF for a CCM PFC system is given as V IN D OFF = ------------V OUT VCREF(1) VRAMP PWM ramp released t (1) VCREF is a function of VICOMP Figure 12 Ramp and PWM waveforms 3.6.4 Nonlinear Gain Block The nonlinear gain block controls the amplitude of the regulated inductor current. The input of this block is the Version 2.3 10 9 Oct 2007 CCM-PFC ICE2PCS02/G Functional Description voltage at pin VCOMP. This block has been designed to support the wide input voltage range (85-265VAC). 3.7 PWM Logic The PWM logic block prioritizes the control input signals and generates the final logic signal to turn on the driver stage. The speed of the logic gates in this block, together with the width of the reset pulse TOFFMIN, are designed to meet a maximum duty cycle DMAX of 95% at the GATE output. In case of high input currents which result in Peak Current Limitation, the GATE will be turned off immediately and maintained in off state for the current PWM cycle. The signal Toffmin resets (highest priority, overriding other input signals) both the current limit latch and the PWM on latch as illustrated in Figure 13. From Full-wave Retifier L1 R7 D1 C2 R3 Vout R4 Current Loop + PWM Generation VIN Nonlinear Gain Gate Driver GATE OTA1 Av(IIN) 3V t VSENSE Peak Current Limit Current Limit Latch Q S L1 R PWM on Latch S L2 R Q ICE2PCS02/G G1 HIGH = turn GATE on R6 C4 VCOMP C5 Current Loop PWM on signal Toffmin 385ns Figure 14 Voltage Loop Figure 13 PWM Logic 3.8 Voltage Loop The voltage loop is the outer loop of the cascaded control scheme which controls the PFC output bus voltage VOUT. This loop is closed by the feedback sensing voltage at VSENSE which is a resistive divider tapping from VOUT. The pin VSENSE is the input of OTA1 which has an accurate internal reference of 3V (2%). Figure 14 shows the important blocks of this voltage loop. 3.8.1 Voltage Loop Compensation The compensation of the voltage loop is installed at the VCOMP pin (see Figure 14). This is the output of OTA1 and the compensation must be connected at this pin to ground. The compensation is also responsible for the soft start function which controls an increasing AC input current during start-up. 3.8.2 Enhanced Dynamic Response Due to the low frequency bandwidth of the voltage loop, the dynamic response is slow and in the range of about several 10ms. This may cause additional stress to the bus capacitor and the switching transistor of the PFC in the event of heavy load changes. The IC provides therefore a "window detector" for the feedback voltage VVSENSE at pin 6 (VSENSE). Whenever VVSENSE exceeds the reference value (3V) by +5%, it will act on the nonlinear gain block which in turn affect the gate drive duty cycle directly. This change in duty cycle is bypassing the slow changing VCOMP voltage, thus results in a fast dynamic response of VOUT. 3.9 Output Gate Driver The output gate driver is a fast totem pole gate drive. It has an in-built cross conduction currents protection and a Zener diode Z1 (see Figure 15) to protect the external transistor switch against undesirable over voltages. The maximum voltage at pin 8 (GATE) is typically clamped at 15V. Version 2.3 11 9 Oct 2007 CCM-PFC ICE2PCS02/G Functional Description VCC PWM Logic HIGH to turn on Gate Driver LV Z1 External MOS GATE * LV: Level Shift ICE2PCS02/G Figure 15 Gate Driver The output is active HIGH and at VCC voltages below the under voltage lockout threshold VCCUVLO, the gate drive is internally pull low to maintain the off state. Version 2.3 12 9 Oct 2007 CCM-PFC ICE2PCS02/G Electrical Characteristics 4 4.1 Note: Electrical Characteristics Absolute Maximum Ratings Absolute maximum ratings are defined as ratings, which when being exceeded may lead to destruction of the integrated circuit. Symbol VCC VVINS IINS VICOMP VISENSE IISENSE VVSENSE IVSENSE VVCOMP VGATE Tj TS RthJA (DSO) RthJA(DIP) VESD Limit Values min. max. 25 9.5 35 5 5 1 5 1 5 17 150 150 185 90 2 V V uA V V mA V mA V V C C K/W K/W kV PG-DSO-8 PG-DIP-8 Human Body Model1) Clamped at 15V(typ) if driven internally. R3>400k 2) 3) Parameter VCC Supply Voltage VINS Voltage VINS Current ICOMP Voltage ISENSE Voltage ISENSE Current VSENSE Voltage VSENSE Current VCOMP Voltage GATE Voltage Junction Temperature Storage Temperature Thermal Resistance Junction-Ambient for PG-DSO-8 Thermal Resistance Junction-Ambient for PG-DIP-8 ESD Protection 1) 2) 3) Unit Remarks -0.3 -0.3 -1 -0.3 -20 -1 -0.3 -1 -0.3 -0.3 -40 -55 - Recommended R2=220 According to EIA/JESD22-A114-B (discharging a 100pF capacitor through a 1.5k series resistor) Absolute ISENSE current should not be exceeded Absolute VINS current should not be exceeded 4.2 Note: Operating Range Within the operating range the IC operates as described in the functional description. Parameter VCC Supply Voltage Junction Temperature Symbol VCC TJCon Limit Values min. -40 max. VCCUVLO 25 125 Unit V C Remarks Version 2.3 13 9 Oct 2007 CCM-PFC ICE2PCS02/G Electrical Characteristics 4.3 Note: Characteristics The electrical characteristics involve the spread of values within the specified supply voltage and junction temperature range TJ from - 40 C to 125C.Typical values represent the median values, which are related to 25C. If not otherwise stated, a supply voltage of VCC =18V is assumed for test condition. Supply Section 4.3.1 Parameter VCC Turn-On Threshold VCC Turn-Off Threshold/ Under Voltage Lock Out VCC Turn-On/Off Hysteresis Start Up Current Before VCCon Operating Current with active GATE Operating Current during Standby Symbol min. VCCon VCCUVLO VCChy ICCstart ICCHG ICCStdby Limit Values typ. 11.8 11.0 0.8 450 10 700 max. 12.7 11.7 1.4 1100 13 1300 11.4 10.4 0.65 - Unit Test Condition V V V A mA A VVCC=VVCCon -0.1V CL= 4.7nF VVSENSE= 0.5V VICOMP= 4V 4.3.2 PWM Section Symbol min. fSW DMAX DMIN TOFFMIN 270 400 58 92 Limit Values typ. 65 95 max. 70 98.5 0 770 kHz % % ns VVCOMP= 0V, VVSENSE= 3V VICOMP= 4.3V VVSENSE= 3V VISENSE= 0.1V Unit Test Condition Parameter Fixed Oscillator Frequency Max. Duty Cycle Min. Duty Cycle Min. Off Time Version 2.3 14 9 Oct 2007 CCM-PFC ICE2PCS02/G Electrical Characteristics 4.3.3 System Protection Section Symbol min. Open Loop Protection (OLP) VSENSE Threshold Peak Current Limitation (PCL) ISENSE Threshold Soft Over Current Control (SOC) ISENSE Threshold Output Over-Voltage Protection (OVP) Input Brown-out Protection (IBOP) High to Low Threshold Input Brown-out Protection (IBOP) Low to High Threshold Input Brown-out Protection (IBOP) VINS Bias Current VOLP VPCL VSOC VOVP VVINSL VVINSH IVIN0V 0.55 -1.16 -0.75 3.1 0.64 1.46 -1 Limit Values typ. 0.6 -1.04 -0.68 3.25 0.71 1.50 -0.2 max. 0.65 -0.95 -0.61 3.4 0.77 1.57 1 V V V V V V A VVINS= 0V Unit Test Condition Parameter 4.3.4 Current Loop Section Symbol min. GmOTA2 IOTA2 VICOMPF 0.8 3.9 Limit Values typ. 1.0 50 4.2 max. 1.3 mS A V VVSENSE= 0.5V At Temp = 25C Unit Test Condition Parameter OTA2 Transconductance Gain OTA2 Output Linear Range1) ICOMP Voltage during OLP 1) The parameter is not subject to production test - verified by design/characterization Version 2.3 15 9 Oct 2007 CCM-PFC ICE2PCS02/G Electrical Characteristics 4.3.5 Voltage Loop Section Symbol min. OTA1 Reference Voltage OTA1 Transconductance Gain OTA1 Max. Source Current Under Normal Operation OTA1 Max. Sink Current Under Normal Operation Enhanced Dynamic Response VSENSE High Threshold VSENSE Low Threshold VSENSE Input Bias Current at 3V VSENSE Input Bias Current at 1V VCOMP Voltage during OLP VOTA1 GmOTA1 IOTA1SO IOTA1SK 2.92 26 18 21 Limit Values typ. 3.00 39 30 30 max. 3.08 51 38 41 V S A A VVSENSE= 2V VVCOMP= 3V VVSENSE= 4V VVCOMP= 3V measured at VSENSE Unit Test Condition Parameter VHi VLo IVSEN5V IVSEN1V VVCOMPF 3.09 2.76 0 0 0 3.18 2.85 0.2 3.26 2.94 1.5 1 0.4 V V A A V VVSENSE= 3V VVSENSE= 1V VVSENSE= 0.5V IVCOMP= 0.5mA Version 2.3 16 9 Oct 2007 CCM-PFC ICE2PCS02/G Electrical Characteristics 4.3.6 Driver Section Symbol VGATEL -0.2 GATE High Voltage VGATEH 7.8 GATE Rise Time GATE Fall Time GATE Current, Peak, Rising Edge GATE Current, Peak, Falling Edge 1) Parameter GATE Low Voltage Limit Values min. typ. max. 1.2 1.5 0.4 0 14.8 14.8 9.2 60 50 2.0 1.0 - Unit Test Condition V V V V V V V V ns ns A A VCC =10V IGATE = 5 mA VCC =10V IGATE =20 mA IGATE = 0 A IGATE = 20 mA IGATE = -20 mA VCC = 25V CL = 4.7nF VCC = 19V CL = 4.7nF VCC = VVCCoff + 0.2V CL = 4.7nF VGate = 2V ...12V CL = 4.7nF VGate = 12V ...2V CL = 4.7nF CL = 4.7nF1) CL = 4.7nF1) tr tf IGATE IGATE -1.5 - Design characteristics (not meant for production testing) Version 2.3 17 9 Oct 2007 CCM-PFC ICE2PCS02/G Outline Dimension 5 Outline Dimension Figure 16 Version 2.3 PG-DSO-8 and PG-DIP-8 Outline Dimension 18 9 Oct 2007 Total Quality Management Qualitat hat fur uns eine umfassende Bedeutung. Wir wollen allen Ihren Anspruchen in der bestmoglichen Weise gerecht werden. Es geht uns also nicht nur um die Produktqualitat - unsere Anstrengungen gelten gleichermaen der Lieferqualitat und Logistik, dem Service und Support sowie allen sonstigen Beratungs- und Betreuungsleistungen. Dazu gehort eine bestimmte Geisteshaltung unserer Mitarbeiter. Total Quality im Denken und Handeln gegenuber Kollegen, Lieferanten und Ihnen, unserem Kunden. Unsere Leitlinie ist jede Aufgabe mit Null Fehlern" zu losen - in offener Sichtweise auch uber den eigenen Arbeitsplatz hinaus - und uns standig zu verbessern. Unternehmensweit orientieren wir uns dabei auch an top" (Time Optimized Processes), um Ihnen durch groere Schnelligkeit den entscheidenden Wettbewerbsvorsprung zu verschaffen. Geben Sie uns die Chance, hohe Leistung durch umfassende Qualitat zu beweisen. Wir werden Sie uberzeugen. Quality takes on an allencompassing significance at Semiconductor Group. For us it means living up to each and every one of your demands in the best possible way. So we are not only concerned with product quality. We direct our efforts equally at quality of supply and logistics, service and support, as well as all the other ways in which we advise and attend to you. Part of this is the very special attitude of our staff. Total Quality in thought and deed, towards co-workers, suppliers and you, our customer. Our guideline is "do everything with zero defects", in an open manner that is demonstrated beyond your immediate workplace, and to constantly improve. Throughout the corporation we also think in terms of Time Optimized Processes (top), greater speed on our part to give you that decisive competitive edge. Give us the chance to prove the best of performance through the best of quality - you will be convinced. http://www.infineon.com Published by Infineon Technologies AG |
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